Our work / Case study

Email & PDF Workflow Automation

We automated PDF purchase orders, inventory updates, and other email attachments into the ERP—cutting ~10 hours a week of manual parsing and reducing correction work.

Manufacturing · Operations

Automated email and document workflow

~10 hours saved weekly

Lower entry error rate

Faster PO cycle time

Reported outcomes from this engagement; not projected results for a new pilot.
Order reviewExample
Incoming POPO-1048
Item
Seal kit
Quantity
24
Unit price
$18.50
Draft prepared

Customer and catalog matched

Awaiting your approval
Concept illustration with sample data.

Results

After rollout, the operation delivered:

  • ~10 hours saved per week by removing manual PDF parsing and ERP data entry from the daily grind.
  • Less correction work through validation before ERP updates. The approximately ten-hour weekly saving covers document entry; broader dollar savings are not estimated here.
  • Faster purchase-order and inventory cycles as documents moved from email to ERP without waiting on a backlog.
  • Fewer entry errors with validation and exception handling before writeback.
  • A repeatable pattern: the same approach powers OpQuest and the custom email/PDF automation tools we build for other clients.

The Challenge

A mid-size operations team received a constant stream of business-critical communications as PDFs attached to email—purchase orders, inventory updates, shipping notices, and vendor confirmations. Getting that information into the ERP was slow and fragile:

  • Manual PDF parsing: Staff opened each attachment, read line items, and keyed fields into the ERP by hand.
  • Hours lost every week: Document entry alone consumed roughly ten hours of employee time weekly—time that never made it into higher-value work.
  • Error-prone handoffs: Typos, missed lines, and version mix-ups created downstream inventory and order issues.
  • Slow cycle times: Purchase orders and inventory updates sat in inboxes until someone had time to process them.
  • No audit trail: When a number looked wrong, tracing which email and PDF it came from took more manual digging.

What We Built

Our document-workflow experience also informed OpQuest, our workflow application. This engagement demonstrates the related email-to-ERP pattern; the Grok Bot offer adds its own scope and approval requirements. We automated the path from inbox to system of record:

  1. Inbox monitoring: Watched designated mailboxes for inbound messages with PDF attachments (POs, inventory updates, and related documents).
  2. Document extraction: Parsed structured fields and line items from each PDF instead of relying on manual re-keying.
  3. Validation rules: Checked vendors, quantities, SKUs, and totals against known masters before anything hit the ERP.
  4. ERP writeback: Posted clean records through APIs so purchase orders and inventory updates landed where operations already worked.
  5. Exception queue: Routed ambiguous or low-confidence documents to a human review queue instead of blocking the whole pipeline.
  6. Audit logging: Tied every ERP update back to the source email and PDF for traceability.

Stop keying PDFs into your ERP

Book a free audit. We'll map your inbound email and document workflows and show where automation pays back first.

Book a free audit