Our work / Case study

Agriculture Pivot Monitoring & Optimization

We built IoT monitoring and predictive maintenance for a multi-site grower—cutting water waste and unplanned downtime across irrigation pivots.

Agriculture · IoT

Field worker checking a tablet on a farm

20–40% water savings

40–60% less downtime

Faster maintenance response

Reported outcomes from this engagement; not projected results for a new pilot.
Pivot monitoringExample

Pivot 03: pressure change flagged

Field team notified for inspection
Concept illustration with sample data.

Results

After go-live, the operation achieved:

  • 20–40% water savings through precision irrigation instead of guesswork schedules.
  • 40–60% less unplanned downtime with proactive maintenance alerts before critical failures.
  • Lower energy spend by optimizing pump run windows against demand and weather.
  • Stronger crop consistency from more appropriate, timely watering.
  • Operational visibility for managers—one dashboard instead of fragmented sensor apps.

The Challenge

A multi-site grower ran center-pivot irrigation with rising water and energy costs and too many mid-season equipment failures. Their biggest gaps:

  • Inefficient Water Use: Uniform watering schedules over- and under-applied water, hurting yield and driving cost.
  • Unpredictable Maintenance: Motor, pump, and nozzle failures hit during critical growing windows.
  • Rising Energy Costs: No visibility into pump schedules or energy per cycle to optimize run times.
  • Scattered Sensor Data: Flow, pressure, soil, and vibration data lived in silos with no actionable view.

What We Built

We delivered an end-to-end monitoring and automation stack:

  1. Data Integration: Connected flow meters, pressure sensors, soil probes, and vibration sensors to Azure IoT Hub.
  2. Centralized Data Platform: Landed sensor streams with weather and yield history in an Microsoft Fabric lakehouse.
  3. Real-time Monitoring: Shipped Power BI dashboards for pivot status, water use, pressure anomalies, soil moisture, and energy.
  4. Predictive Maintenance: Deployed anomaly detection on vibration and time-series models to flag failures before downtime.
  5. Irrigation Optimization: Built schedule recommendations from soil moisture, weather, and crop type to cut water and energy use.

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